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    REMAPPING SERVICES

    EGR Solutions — Professional EGR Fault Diagnosis and Software Solutions

    Full diagnostic assessment included. Honest advice first.

    Call: 01246 956544
    MET Company of the Year 2025
    RAC Approved
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    Lifetime Warranty
    MET Company of the Year 2025
    RAC Approved
    Motor Ombudsman Approved
    IMI Level 3 Qualified
    Autowatch Ghost Approved
    Lifetime Warranty

    The problem is that EGR valves operate in an extremely hostile environment. They're exposed to hot, sooty exhaust gases on one side and relatively cool intake air on the other. Over time — particularly on vehicles used predominantly for short journeys — carbon deposits accumulate on the EGR valve, the EGR cooler, and the intake manifold. Eventually, the valve sticks open or closed, or fails to operate correctly, triggering fault codes and warning lights.

    Every EGR fault we deal with starts with a thorough diagnostic assessment. We use professional diagnostic equipment to read fault codes, assess live data, and understand exactly what the EGR system is — and isn't — doing before recommending any course of action.

    Where a software solution is the appropriate and legal course of action for your vehicle and intended use, we apply it professionally. We are transparent about what we are doing and why.

    Important: Off-Road Use Disclaimer

    Software solutions that modify or disable emissions control systems (DPF, EGR, AdBlue/SCR) are intended for vehicles used on private land or off-road purposes only. It is illegal under UK law to use a vehicle on public roads with modified or removed emissions control equipment. Concept-R Performance provides these services exclusively for off-road, agricultural, competition, and export vehicles. Customers are responsible for ensuring compliance with all applicable regulations.

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    Split Payments via Bumper

    Spread the cost of your service into manageable monthly payments — interest-free options available through Bumper. No deposit required. Ask us for details when you enquire.

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    See It in Action

    Watch how we deliver professional results — right here at our Barlborough Links workshop.

    What's Included

    • Full diagnostic assessment with live data
    • Fault code reading and interpretation
    • EGR software solution (where appropriate)
    • Post-solution road test
    • Lifetime software warranty certificate

    What You Can Expect

    Thorough diagnostic assessment before any work
    Resolve EGR-related warning lights and fault codes
    Prevent carbon build-up related performance issues
    Transparent advice on all options
    Can address EGR and DPF issues in the same visit
    Lifetime software warranty included

    Understanding EGR Faults — What's Actually Happening

    The Exhaust Gas Recirculation (EGR) valve is an emissions control device fitted to virtually all modern diesel (and many petrol) engines. It recirculates a portion of exhaust gases back into the intake to reduce combustion temperatures and NOx emissions. It's also one of the most commonly problematic components on modern diesel engines.

    Over time and mileage, exhaust gases deposit carbon build-up on the EGR valve, actuator and associated pipework.

    • Stuck or sticking EGR valve (stuck open or closed)
    • Reduced engine performance and increased fuel consumption
    • Engine management light illumination
    • Rough idle, hesitation or smoky exhaust
    • Limp mode activation in severe cases

    Concept-R's Approach to EGR Faults

    We take a diagnostic-first approach to every EGR fault. The right solution depends entirely on the fault type, the vehicle and the customer's priorities.

    EGR Cleaning

    For mild to moderate carbon build-up, professional chemical cleaning can restore EGR valve function without replacement.

    EGR Valve Replacement

    For a mechanically failed or damaged EGR valve, replacement is required. We can source and fit OEM or quality aftermarket valves.

    EGR Software Solution

    For some vehicles, a software-based solution can address EGR-related fault behaviour while maintaining emissions compliance. Contact us to discuss your specific situation.

    Customer Reviews

    R

    Robert Horvath

    DPF/EGR + Stage 1

    Google

    Took my car to Concept-R today for a DPF/EGR solution and Stage 1 remap. Very happy with the outcome — car feels a lot quicker and responsive. Very pleased with the customer service — made sure I understood the procedure.

    Frequently Asked Questions

    Can EGR faults cause DPF problems?+
    Yes. The EGR and DPF systems are closely related in modern diesel engines. A faulty or stuck-open EGR valve can cause excessive soot production, which accelerates DPF blockage. If you're experiencing both DPF and EGR issues, addressing both in the same visit is the most effective approach.
    How much does an EGR solution cost?+
    EGR solutions are priced on application following diagnostic assessment. Contact us with your vehicle details for an accurate quote. In many cases we can bundle EGR and DPF work for customers dealing with both issues simultaneously.
    How long does an EGR assessment and solution take?+
    The diagnostic assessment typically takes 30–45 minutes. The solution itself varies depending on the vehicle and the specific fault.
    Will an EGR solution affect my vehicle's emissions?+
    Any modification to a vehicle's emissions control systems must be considered in the context of how the vehicle is used and the applicable regulations. We discuss the full context with every customer before carrying out any work and provide honest advice throughout.
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    Lifetime Warranty

    Your remap, forever backed. If your ECU is ever reset, we reinstall free of charge.

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    Money-Back Guarantee

    Not happy? We return your vehicle to standard and refund you. No small print.

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    Nationally recognised as one of the UK's leading vehicle remapping specialists.

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    Real customers. Real vehicles. Real results. Read them on Google.

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